Ethernet Cables Assembly Line

This line assembles category cables to modular connectors (RJ45). The cables are fed from a cable drum through a cut & strip unit and can be of various types: U/UTP, F/UTP, U/FTP, S/FTP and more.

The line uses different functioning modules to process the necessary steps for the assembly, from alignment through braid removal, laser cutting of foil layers, un-twisting of twisted pairs, arrangement of wires in accordance with color-coding (T568A or T568B), and more. The connectors can be overmolded for strain relief or esthetic purposes.

All cables produced are fully tested in accordance with various standards.

Modules in this line: Upload, Aligner, Shield Braid Remove, Laser Cut, Layer Remove, PreHandler, Wire Sort (x2), Wires2Bar, Connector Press, Overmold, QTester, Unload.

The modular approach enables us to increase/decrease the number of modules to meet your needs.

Sample Line Design

MODULES

Upload

Aligner

Braid Remove

LaserCut

Layer Remove

Pre-Handler

Wire Sort

Wire To Bar

Connector Press

Overmold

QTester

Unload

CABLES

RJ00
RJ00
RJ00
RJ00
RJ00
RJ00
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